Saturday 29 June 2013

Automation

Automation is the use of machines, control system and information technology to optimize productivity in the production of goods and delivery of services. The correct incentive for applying automation is to increase productivity, and/or quality beyond that possible with current human labor levels so as to realize economies of scale, and/or realize predictable quality levels. In the scope of industrial, automation is a step beyond mechanization. Whereas mechanization provides human operators withmachinery to assist them with the muscular requirements of work, automation greatly decreases the need for human sensory and mental requirements while increasing load capacity, speed, and repeatability. Automation plays an increasingly important role in theworld economy  and in daily experience.
Automation has had a notable impact in a wide range of industries beyond manufacturing (where it began). Once-ubiquitous telephone operator have been replaced largely by automated telephone switchboards and answering machines. Medical processes such as primary screening inelectrocardiography or radiography and laboratory analysis of human genes, sera, cells, and tissues are carried out at much greater speed and accuracy by automated systems. Automated teller machines have reduced the need for bank visits to obtain cash and carry out transactions. In general, automation has been responsible for the shift in the world economy from industrial jobs to service jobs in the 20th and 21st centuries.
The term automation, inspired by the earlier word automatic (coming from automaton), was not widely used before 1947, when General Motors established the automation department. At that time automation technologies were electrical, mechanical, hydraulic and pneumatic. Between 1957 and 1964 factory output nearly doubled while the number of blue collar workers started to decline.


Advantage and disadvantage

The main advantages of automation are:
Increased throughput or productivity.
Improved quality or increased predictability of quality.
Improved robustness (consistency), of processes or product.
Increased consistency of output.
Reduced direct human labor costs and expenses.

The main disadvantages of automation are:
Security Threats/Vulnerability: An automated system may have a limited level of intelligence, and is therefore more susceptible to committing errors outside of its immediate scope of knowledge (e.g., it is typically unable to apply the rules of simple logic to general propositions).
Unpredictable/excessive development costs: The research and development cost of automating a process may exceed the cost saved by the automation itself.
High initial cost: The automation of a new product or plant typically requires a very large initial investment in comparison with the unit cost of the product, although the cost of automation may be spread among many products and over time

Introduction to Control Systems

Electrical: Electrical Control Systems specializes in the design and manufacture of high quality industrial control systems and offer innovative and practical solutions to all your automation requirements ranging from simple MCC and dedicated controller applications, to networked PLC and SCADA systems.

Pneumatic: A system in which gas pressure differences and their rates of change are related to gas flows, their integrals and their rates of change.

Hydraulic: A mechanism operated by the resistance offered or the pressure transmitted when a liquid is forced through a small opening or tube

System – An interconnection of elements and devices for a desired purpose.
Control System – An interconnection of components forming a system configuration that will provide a desired response.
Process – The device, plant, or system under control.  The input and output relationship represents the cause-and-effect relationship of the process.

Open-Loop Control Systems utilize a controller or control actuator to obtain the desired response.


Closed-Loop Control Systems utilizes feedback to compare the actual output to the desired output response.


Multivariable Control System

Term Used In Control System


Acceleration Error
The amount of steady state error of the system when stimulated by a unit parabolic input.
Acceleration Error Constant
A system metric that determines that amount of acceleration error in the system.
Adaptive Control
A branch of control theory where controller systems are able to change their response characteristics over time, as the input characteristics to the system change.
Adaptive Gain
when control gain is varied depending on system state or condition, such as a disturbance
Additivity
A system is additive if a sum of inputs results in a sum of outputs.
Analog System
A system that is continuous in time and magnitude.
ARMA
Autoregressive Moving Average
ATO
Analog Timed Output. Control loop output is correlated to a timed contact closure.
A/M
Auto-Manual. Control modes, where auto typically means output is computer-driven, calculated while manual can be field-driven or merely using a static setpoint.
Bilinear Transform
a variant of the Z-transform,
Block Diagram
A visual way to represent a system that displays individual system components as boxes, and connections between systems as arrows.
Bode Plots
A set of two graphs, a "magnitude" and a "phase" graph, that are both plotted on log scale paper. The magnitude graph is plotted in decibels versus frequency, and the phase graph is plotted in degrees versus frequency. Used to analyze the frequency characteristics of the system.
Bounded Input, Bounded Output
BIBO. If the input to the system is finite, then the output must also be finite. A condition for stability.
Cascade
When the output of a control loop is fed to/from another loop.
Causal
A system whose output does not depend on future inputs. All physical systems must be causal.
Classical Approach
See Classical Controls.
Classical Controls
A control methodology that uses the transform domain to analyze and manipulate the Input-Output characteristics of a system.
Closed Loop
a controlled system using feedback or feedforward
Compensator
A Control System that augments the shortcomings of another system.
Condition Number
Conditional Stability
A system with variable gain is conditionally stable if it is BIBO stable for certain values of gain, but not BIBO stable for other values of gain.
Continuous-Time
A system or signal that is defined at all points t.
Control Rate
the rate at which control is computed and any appropriate output sent. Lower bound is sample rate.
Control System
A system or device that manages the behavior of another system or device.
Controller
See Control System.
Convolution
A complex operation on functions defined by the integral of the two functions multiplied together, and time-shifted.
Convolution Integral
The integral form of the convolution operation.
CQI
Control Quality Index,
CV
Controlled variable
Damping Ratio
A constant that determines the damping properties of a system.
Deadtime
time shift between the output change and the related effect (typ. at least one control sample). One sees "Lag" used for this action sometimes.
Digital
A system that is both discrete-time, and quantized.
Direct action
target output increase is required to bring the process variable (PV) to setpoint (SP) when PV is below SP. Thus, PV increases with output increase directly.
Discrete magnitude
See quantized.
Discrete time
A system or signal that is only defined at specific points in time.
Distributed
A system is distributed if it has both an infinite number of states, and an infinite number of state variables. See Lumped.
Dynamic
A system is called dynamic if it doesn't have memory. See Instantaneous, Memory.
Eigenvalues
Solutions to the characteristic equation of a matrix. If the matrix is itself a function of time, the eigenvalues might be functions of time. In this case, they are frequently called eigenfunctions.
Eigenvectors
The nullspace vectors of the characteristic equation for particular eigenvalues. Used to determine state-transitions, among other things.
Euler's Formula
An equation that relates complex exponentials to complex sinusoids.
Exponential Weighted Average (EWA)
Apportions fractional weight to new and existing data to form a working average. Example EWA=0.70*EWA+0.30*latest, see Filtering.
External Description
A description of a system that relates the input of the system to the output, without explicitly accounting for the internal states of the system.
Feedback
The output of the system is passed through some sort of processing unit H, and that result is fed into the plant as an input.
Feedforward
whwn apriori knowledge is used to forecast at least part of the control response.
Filtering (noise)
Use of signal smoothing techniques to reject undesirable components like noise. Can be as simple as using exponential weighted averaging on the input.
Final Value Theorem
A theorem that allows the steady-state value of a system to be determined from the transfer function.
FOH
First order hold
Frequency Response
The response of a system to sinusoids of different frequencies. The Fourier Transform of the impulse response.
Fourier Transform

An integral transform, similar to the Laplace Transform, that analyzes the frequency characteristics of a system.